Name: RL132 Panasonic Radial Through-Hole Inserter
Brand: At ZJ-SMT
SKU: RL132

Description

Features

High-speed radial insertion at 25,700 CPH with 40 or 80 inputs.
Wide pitch range encompassing 2.5/5.0/7.5 and 10mm pitch in a common platform- eliminating the need for post insertion manual placements of 10 mm pitch components
Auto-recovery and part exhaust detection
Enhanced programmable T-Clinch technology ensures interference-free insertions by eliminating shorts on underside layout
Wide component range up to 23mm in height with 0° to 359° insertion angles

Model ID	RL132
Model No.	NM-EJR5A
PCB Dimensions (mm)	L 50 mm x W 50 mm to L 508 mm x W 381 mm
Maximum Speed	0.14 s/component
No. of Component Inputs	40
Applicable Components	Pitch 2.5/ 5.0 mm (standard), 7.5 mm and 10 mm (option), Resistor, Electrolytic capacitor, Ceramic capacitor
PCB Exchange Time	~2s to about 4s (Room temperature 20℃)
Insertion Direction	360° direction by 1° increment
Electric Source	3-phase AC 200 V, 3.5 kVA Compatible with 3-phase 220 / 380 / 400 / 420 / 480 V
Pneumatic Source	0.5 MPa, 80 L /min (A.N.R.)
Dimensions (mm)	W 2,104 x D 2,183 x H 1,575 Excluding signal tower
Mass	1,750 kg Only for main body
Model No.	NM-EJR6A
PCB Dimensions (mm)	L 50 mm x W 50 mm to L 508 mm x W 381 mm
Maximum Speed	0.14 s/component
No. of Component Inputs	80 (Connection mode), 40 + 40 (Exchange mode)
Applicable Components	Pitch 2.5/ 5.0 mm (standard), 7.5 mm and 10 mm (option), Resistor, Electrolytic capacitor, Ceramic capacitor
PCB Exchange Time	~2s to about 4s (Room temperature 20℃)
Insertion Direction	360° direction by 1° increment
Electric Source	3-phase AC 200 V, 3.5 kVA Compatible with 3-phase 220 / 380 / 400 / 420 / 480 V
Pneumatic Source	0.5 MPa, 80 L /min (A.N.R.)
Dimensions (mm)	W 3,200 x D 2,417 x H 1,575 Excluding signal tower
Mass	2,350 kg Only for main body

Specifications

Specification	Detail
Variant specifications	NM-EJR5A: 40 inputs; 2,104 x 2,183 x 1,575 mm; 1,750 kg main body. NM-EJR6A: 80 inputs in connection mode or 40 + 40 in exchange mode; 3,200 x 2,417 x 1,575 mm; 2,350 kg main body
PCB dimensions	50 x 50 mm up to 508 x 381 mm
Maximum speed	0.14 s per component (25,700 CPH)
Applicable components	Resistors, electrolytic capacitors, ceramic capacitors; up to 23 mm height
Component pitch	2.5 mm and 5.0 mm standard; 7.5 mm and 10 mm optional
Insertion direction	0° to 359°, in 1° increments
PCB exchange time	About 2 s to about 4 s at 20 °C
Power supply	3-phase AC 200 V, 3.5 kVA; compatible with 3-phase 220 / 380 / 400 / 420 / 480 V
Pneumatic supply	0.5 MPa, 80 L/min (A.N.R.)

Applications

Boards with high radial component counts: power, driver and control boards gain the most from consistent machine placement.
Mixed SMT and through-hole lines: the inserter runs between a pick and place machine and the soldering section, so surface-mount and radial work travel through one line instead of two.
Wide-pitch components: parts that previously had to be hand-placed after the machine finished are handled in the same pass, which takes a manual station off the line.
Component changeovers: different radial part types run on the same head, so a board revision that swaps component types does not call for a different inserter.
Line additions: plants adding radial capacity can put this inserter into an existing line without rebuilding board handling or retraining a shift.

Changeover & Daily Operation

Load the radial component sequence exactly as the board program lists it, so the machine does not pause for a part sitting in the wrong input.
Run a first-article board and check lead seating and clinch form from the underside before releasing the batch.
Match the board support to the panel being run, so panels stay flat while leads are pushed through the holes.
Balance the run with the upstream placement equipment; the inserter should take each board as it arrives rather than waiting between panels.
Record the settings used for each board type, so a repeat order can be set up from the record instead of from scratch.

Scale & Supply Capability

ZJ-SMT supplies Panasonic SMT and PCB assembly equipment and spare parts to manufacturers worldwide. Our range covers pick-and-place machines, axial and radial insertion equipment, solder paste inspection systems, and feeder spare parts, with both new and used options available. We support bulk orders, and machine condition and availability are confirmed with you before ordering. Whether you are expanding a line, replacing a worn feeder part, or sourcing equipment for a new project, send us your model numbers and our team will come back with a suitable solution and quotation.

FAQ

Q1. Will this inserter fit into a line that already runs a pick and place machine?

Yes. It is built to sit in a PCB assembly line alongside a pick and place machine, and it works with the feeders, nozzles and valves around that equipment. Send us your line layout and panel sizes and we will confirm how the inserter fits your flow.

Q2. What is the difference between the two input configurations?

The smaller configuration holds one bank of radial components. The larger configuration can run two banks together or switch between them, so a second set of parts stays loaded and the line changes over without stopping. For lines built around pick and place machine manufacturers' equipment, the higher input count often suits a wider board mix.

Q3. Do we need to change hardware when the component pitch changes?

No. Pitch is set through the machine program, so a board that mixes standard and wide-pitch parts does not need a tooling swap between runs. The wider pitch range is an option, so tell us the pitch mix on your boards when you enquire and we will match the configuration to it.

Q4. What day-to-day maintenance does the machine need?

The parts that touch components take the wear. Clean the insertion head and clinch tooling regularly, because lead debris is the usual reason a component does not seat fully. Check the component inputs for tape or reel damage, and keep the air supply dry, since the pneumatic side drives the insertion stroke.

Q5. Which spare parts should we keep on hand?

Most plants hold a spare set of the tooling that touches components — insertion head parts and clinch tooling — so a worn item does not stop the line. The component input mechanisms are the other common wear point on a high-volume machine. Tell us your configuration and we can advise which items are worth stocking.

Q6. What should we prepare before the machine is installed?

Three things matter most: a stable supply at your site voltage, a dry filtered air line, and floor space with enough clearance around the frame for component loading and maintenance access. The main body arrives as one heavy unit, so plan the rigging route and floor loading before the delivery date. If you send us your site details in advance, we can confirm the installation requirements with you.

RL132 Panasonic Radial Through-Hole Inserter